Why are Medium and Large Flat Rate Boxes Free? Why Should I Use Custom-Branded Packaging Instead of USPS Flat Rate Packaging?.Why are Medium and Large Flat Rate Boxes Free?.Like the old saying goes: “You get what you pay for.” In this case, springing for custom-branded packaging instead of free USPS boxes pays off handsomely. Even though USPS offers these boxes for free when shipping Priority Mail Flat Rate, they can still end up being almost $10 more expensive than using your own box! Simply put, using custom-branded packaging saves you money AND creates positive unboxing experiences for your customers at the same time. This is especially true in the case of USPS Priority Mail Medium and Large Flat Rate Boxes. However, sometimes the free option isn’t the best option. If you order online and print your own shipping the cost is $4.75, if you go into the post office it is $4.95.If you’re a normal human being, your ears probably perk up when you hear the word “free.” We’ll admit it…ours do, too. If you use masking tape or office (scotch, magic, crystal, etc.) tape they will reject your package outright. If it were to contain a 3 3/8 x 9 1/8 x 6 1/8 block of lead, that would be 77lbs 4oz. Remember, if they think you have altered the envelope, they may refuse to accept it for the special flat rate. I strongly suggest using clear shipping tape (yes there is also brown shipping tape) so that your package still looks like a Flat Rate shipping envelope. Put your bound payload into the box and seal with the provided strip making sure to avoid wrinkles. I then stuff the bag into the jig and apply the shipping tape in such a way that the shape is maintained by the pressure from the tape and not the vacuum of the squeezed out air. It keeps the contents safer (especially the Tyvek) and dry. When shipping clothing, I prefer to stuff everything into a Tyvek or zipper seal bag. You can use the jig to estimate and shape your payload.
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